Chosun Toys Stuffed Animal Factory

Your Trusted Partner. We are more than just a Stuffed Animal manufacturers. We are a reliable and flexible partner that can meet your needs and exceed your expectations.

plush toy quality control

Trusted by Brands

How we ensure Product quality

Strictly control material inspection

All incoming materials undergo our professional IQC in accordance with AQL standards for full inspection or sampling to ensure that they meet our customers' high standards and requirements. Our yardage machine thoroughly inspects our fabrics, including fabric width, condition, color, yardage, etc. Only those that meet our exceptionally high standards are put into stock. We also conduct strict sampling inspections on plastic eyes and noses, hang tags, wrapping, boxes, cartons, and functional accessories. We also issue relevant inspection reports to assure our customers of our superior quality. We implement the principle of first-in-first-out and process management of material collection to ensure the freshness and effectiveness of materials.

Rigorous Production Inspection

Our professional IPQC conducts sampling inspections in accordance with the AQL standard, from the cutting machine, sewing, cotton filling, hand sewing, and other links. They inspect the sewing stop, stitch length, workmanship, tensile strength, and other indicators to ensure product quality throughout production. We perform needle detection tests on fabric covers and finished products to avoid metal debris and ensure the safety of the products. Our QC and QA carry out 100% full inspection and random inspection on the products and return the defective products to the production line for reworking until they are qualified, ensuring the flawless quality of the products.

Advanced facilities

Our factory is fully equipped with advanced machines that enable us to produce high-quality products efficiently and safely. We have 8 cutting-edge embroidery machines, 30 sets of fabric-cutting equipment, 1 fabric running code inspection machine, 6 cotton filling machines, 6 needle detection machines for plush toys, and 1 needle detection machine for packaging. These state-of-the-art machines are highly efficient and precise, helping us significantly improve our productivity and product quality. We are thrilled to continue delivering exceptional products to our customers with the help of these machines.

Our certificates

We hold a variety of certifications and accreditations that demonstrate our commitment to producing high-quality products that comply with industry standards. These include BSCI, FAMA, ICTI, ISO9001, NBCU, SCAN, SMTA, and GRS. These credentials are awarded by international or industry organizations to acknowledge that our products meet the highest quality standards and comply with relevant regulations and requirements.

ICTI

BSCI

FAMA

NBCU

How do we ensure that the product design is perfect

Creative Graphic designers

Our graphic designers are the heart of our creativity. They have the ability to create stunning designs based on their imagination and experience, and have produced popular products for many well-known brands. They possess professional artistic skills and an aesthetic sense, and are proficient in using various design software and tools, which helps them to create clear and perfect design drawings. They stay up-to-date with the latest market trends, and are able to integrate popular elements into the product design, making it more fashionable and appealing. Our designers have diverse design styles, and are capable of meeting the needs and preferences of different customers, giving each toy its own personality and unique features.

Experienced toy tailors

Our toy tailors are the backbone of our technical expertise. They are skilled in various production methods of plush toys and understand the characteristics of different fabrics. They can bring the creative designs of graphic designers to life by simply providing detailed drawings or samples of the toys. We offer customers a one-stop solution from development to after-sales services. Our tailors can also make necessary modifications and optimizations based on customer feedback and requirements to ensure the quality and consistency of the samples.

Our AI-assisted technology

Our innovative highlight is our AI-assisted technology, which provides intelligent assistance and suggestions for our design. Our designers are fully familiar with using AI-assisted functions, making our product design even more powerful and impressive. With the support of AI, product images are more diverse, giving customers more options and making comparisons more accurate. The products we develop are more convincing thanks to our AI-assisted technology, which provides accurate parameters and guidance for our toy tailors, making sample production more refined and precise.

How we ensure production capacity

Large factory scale

We have five branches located in Shenzhen, Jiangxi, Chongqing, Sichuan, and Guangxi. Our factory area covers 27000 square meters, which is one of the largest in the industry. We have more than 1600 employees who can meet the various needs of our customers and ensure the quality of our products.

Efficient production process

Our production process is efficient, stable, and reliable. We adopt comprehensive factory management to standardize and optimize the production process, including production planning, supply chain, quality control, equipment maintenance, personnel training, environmental safety, innovation, and research and development. This process helps us improve production efficiency, reduce production costs, and enhance product competitiveness.

Advanced AI integration

We use AI technology to collect and analyze data on factory operations, such as order management, production processes, and product quality. This enables us to identify potential optimization points and bottlenecks and achieve intelligent scheduling and optimization. We also monitor and improve production quality using AI technology. We simplify and automate some processes, establish feedback mechanisms, and continuously optimize and learn, thereby enhancing the efficiency and capacity of the factory.